Available courses

Course image Name Description Action
IBO – Operation, Process Control & Quality Assurance IBO – Operation, Process Control & Quality Assurance

This course provides a comprehensive understanding of the Internal Baking Oven (IBO) used in the aluminum beverage can manufacturing process. It explains the purpose of lacquer curing, oven construction, heating ...

View course
BM Domer Alignment – Inspection, Precision Setup & Troubleshooting BM Domer Alignment – Inspection, Precision Setup & Troubleshooting

This course provides detailed training on Bodymaker Domer Alignment in TNA Series Bodymakers used for two-piece aluminum beverage can manufacturing. It explains hybrid domer construction, dome station components, ...

View course
LSM – Lacquer Application, Spray Control & Quality Optimization LSM – Lacquer Application, Spray Control & Quality Optimization

This course provides a comprehensive understanding of the Internal Spray System used in 2-piece aluminum beverage can manufacturing. It covers lacquer fundamentals, lacquer types, spray control principles, pressure ...

View course
I-Trax Control Interface – Spray Monitoring, Calibration & Fault Management I-Trax Control Interface – Spray Monitoring, Calibration & Fault Management

This course provides a detailed understanding of the I-Trax Control Interface used for monitoring and controlling lacquer spray systems in aluminum beverage can manufacturing. It covers spray gun faceplates, pressure ...

View course
Toolpack Cradle Alignment & Precision Setup for Bodymaker Toolpack Cradle Alignment & Precision Setup for Bodymaker

This course provides machine operators and technicians with complete knowledge of Tool-pack Cradle Alignment in Body maker machines used in 2-piece aluminum beverage can manufacturing. Participants will learn cradle ...

View course
Bodymaker RAM Alignment–Precision Setup, Checks & Adjustments Bodymaker RAM Alignment–Precision Setup, Checks & Adjustments

This course provides a comprehensive understanding of Bodymaker RAM Alignment in TNA Series Bodymakers used in 2-piece aluminum beverage can manufacturing. It covers crankcase components, swing lever mechanism, slide ...

View course
Decorator OV unit Structure, Operation, Setup & Maintenance Decorator OV unit Structure, Operation, Setup & Maintenance

This course provides decorator machine operators and maintainers with a complete understanding of the Over-varnish (OV) Unit used in can decoration systems. Participants will learn the purpose, components, operating ...

View course
Necker-Flanger Machine – Major Sections, Operation & Critical Adjustments Necker-Flanger Machine – Major Sections, Operation & Critical Adjustments

This course provides a detailed understanding of the major sections and operational principles of the TNA Series Necker-Flanger machine used in 2-piece aluminum beverage can manufacturing. It covers the Infeed ...

View course
Unist SPR-2000 Micro-Lubrication System – Setup, Control & Troubleshooting Unist SPR-2000 Micro-Lubrication System – Setup, Control & Troubleshooting

This course provides a comprehensive understanding of the Unist Lubrication System used in high-speed aluminum beverage can manufacturing. It covers the working principle of the SPR-2000 controller, Uni-Roller® ...

View course
Trimmer Pusher Pad Alignment – Setup, Adjustment & Precision Measurement Trimmer Pusher Pad Alignment – Setup, Adjustment & Precision Measurement

This course provides a detailed understanding of Trimmer Pusher Pad Alignment in the TNA Series trimmer system used in aluminum beverage can manufacturing. It covers trim can height adjustment, cam follower clearance ...

View course
Mandrel Circle Adjustment – Precision Setup for Decorator Printing Mandrel Circle Adjustment – Precision Setup for Decorator Printing

This course provides a detailed understanding of the Mandrel Circle in the decorator, a critical parameter ensuring all mandrels follow a uniform radial path for consistent print quality. It covers mandrel structure, ...

View course
Decorator Spindle Assembly – Operation, Adjustment & Troubleshooting Decorator Spindle Assembly – Operation, Adjustment & Troubleshooting View course
Coil Handling Sys-Operation, Safety, Process Control & Autonomous Maintenance Coil Handling Sys-Operation, Safety, Process Control & Autonomous Maintenance

This course provides a comprehensive understanding of the Coil Handling System, covering the complete flow from Upender to Coil Car and Uncoiler. It explains equipment operation, hydraulic systems, safety interlocks, ...

View course
Decorator Star-wheel System, structure, Operation & Setup Decorator Star-wheel System, structure, Operation & Setup

This course explains the Decorator Infeed Star-wheel system, a critical interface that ensures precise and stable transfer of cans from the infeed track to the decorator mandrels. It covers key components such as Pin ...

View course
Decorator Infeed System, Operation & Settings Decorator Infeed System, Operation & Settings

This course explains the Decorator Infeed system, a critical section in aluminum can manufacturing that converts mass flow of bright cans into a controlled single-file stream for high-speed decoration. It covers key ...

View course
Basaran(CNC machine for tools) Structural Overview, HMI reading & Operation Basaran(CNC machine for tools) Structural Overview, HMI reading & Operation

CNC Basaran BT-450IR is a high-precision internal radius grinding machine used in the tool room for reworking ironing dies, redraw dies, punches, and sleeves. This course covers machine components, axis control (X, Z,...

View course
Ring Master Structural Overview, HMI reading & Operation Ring Master Structural Overview, HMI reading & Operation

Ring Master is a high-precision measuring system used in the beverage can industry for inspecting ironing, redraw, and necking dies. This course explains the working principle, mastering (calibration) procedure, and ...

View course
Trimmer Head Maintenance Trimmer Head Maintenance

This course provides detailed guidance on removal, inspection, maintenance, and reassembly of the Trimmer Head used in can manufacturing. It focuses on critical checks such as runout (TIR), clearances, lubrication, ...

View course
Body maker Tool Progression & Selection of Rings Body maker Tool Progression & Selection of Rings

This course explains the selection and progression of rings in the Body-maker process for 2-piece aluminum beverage cans. It covers correct ring sequencing, diameter reduction control, and best practices to maintain ...

View course
FE Tool Polishing & Cross Hatching FE Tool Polishing & Cross Hatching

This course covers the fundamentals of tool polishing and punch crosshatching in can manufacturing. It explains when and how to perform polishing to remove defects and improve tool performance, along with key SOPs and...

View course
Instrumentation Aptitude Test Instrumentation Aptitude Test

This is module to asses your basic understanding of instrumentation engineering concepts

View course
Electrical Aptitude Test Electrical Aptitude Test

This is module to asses your basic understanding of electrical engineering concepts

View course
Mechanical Aptitude Test Mechanical Aptitude Test

This is module to asses your basic understanding of mechanical engineering concepts

View course
Cupper Maintenance and Operation Advance Level Cupper Maintenance and Operation Advance Level

This course is degined to assess your learning against advance level cupper maintenance and operation.

View course
Decorator HMI Operation and Fault Diagnostics Decorator HMI Operation and Fault Diagnostics

This course for assessment of physical training conducted on Decorator HMI Operation and Fault Diagnostics .

View course
Bodymaker AMCI Setup & Tool Pack Progression Essentials Bodymaker AMCI Setup & Tool Pack Progression Essentials

This course is for assessment of your physical training conducted on AMCI setting and tool pack progresson, 

View course
Trimmer Can Height (TCH) Adjustment Trimmer Can Height (TCH) Adjustment
This course assesses your physical training on the topic of trimmer can height adjustment (TCH). 
View course
Quality Defects Control in Necker & Flanger Machine Quality Defects Control in Necker & Flanger Machine
This course assesses your physical training on the topic of quality defect control in the necker and flanger machine.
View course
Quality Defects Control in Decorator Machine Quality Defects Control in Decorator Machine

This course assesses your physical training on the topic of quality defect control in the decorator machine.

View course
Necker & Flanger Machine Maintenance Procedure and CLIT Necker & Flanger Machine Maintenance Procedure and CLIT

This course is for assessment of your physical training conducted on topic of necker and flanger machine maintenance procedure and CLIT. 

View course
Decorator Machine Label Change Procedure Decorator Machine Label Change Procedure

This course for assessment of physical training on decorator label change procedure conducted at PABC.

View course
Decorator Operational Setting Decorator Operational Setting

This course for assessment of your physical training on decorator operational setting

View course
Necker & Flanger Machine Start Up & Shutdown and Changeover Necker & Flanger Machine Start Up & Shutdown and Changeover

This course is for assesment of your physical training on start up, shut down and change over of necker and flanger machines

View course
Machines Overview Decorator and Necker & Flanger Machines Overview Decorator and Necker & Flanger

This course is for your assessment of your learning for physical training conducted on PABC related to machine overview of decorator and necker & flanger. 

View course
Front End Machines (Un-Coiler, Cupper, Body Maker and Trimmer) Overview Front End Machines (Un-Coiler, Cupper, Body Maker and Trimmer) Overview

This course is for assessment of your physical training on topic of overview of all front end machines including un coiler, cupper, body maker and trimmer

View course
Awareness of LOTO, PTW, RCA Tools and Lean Manufacturing Awareness of LOTO, PTW, RCA Tools and Lean Manufacturing

You will be assessed on:

  • 5S - Workplace organization and cleanliness

  • Lean - Reducing waste and improving efficiency

  • LOTO - Machine safety and energy isolation

  • PTW - Work permission and hazard ...

View course
Arc Pacific Pin Oven Technical Manual Arc Pacific Pin Oven Technical Manual

This course provides essential knowledge on the Arc Pacific Pin Oven, focusing on its operation, maintenance, safety, and troubleshooting. It is designed to prepare operators and technicians to manage and maintain the...

View course
Busse Palletizer Technical Manual Busse Palletizer Technical Manual

This course provides essential knowledge and skills to operate and maintain the Busse Palletizer, an automatic can accumulation and stacking system. Participants will learn about the machine’s components, operation, ...

View course
Arc Pacific Internal Bake Oven (IBO) Technical Manual Arc Pacific Internal Bake Oven (IBO) Technical Manual

Here is the detailed and comprehensive course content for the Arc Pacific Internal Bake Oven (IBO) training. This covers all important aspects to train operators and technicians on its overview, operations, ...

View course
Necker and Flanger Technical Manual Necker and Flanger Technical Manual

This comprehensive course provides detailed technical training on the operation, maintenance, and troubleshooting of the 3400 Die Necker and Flanger machines used in high-speed beverage can manufacturing. Designed for...

View course
Rutherford Decorator 8CD6-2200 Technical Manual Rutherford Decorator 8CD6-2200 Technical Manual

This course delivers essential knowledge and skills for operating, maintaining, and troubleshooting the Rutherford Decorators 8CD6-2200, a high-speed can decorating machine. Participants will learn machine components,...

View course
CMB 3200 Inside Spray Machine Technical Manual CMB 3200 Inside Spray Machine Technical Manual View course
Cincinnati Can Washer & Dryer  Technical Manual Cincinnati Can Washer & Dryer Technical Manual View course
Unist Lubricator and SPR-2000 System Technical Manual Unist Lubricator and SPR-2000 System Technical Manual

Understand the purpose, main components, and function of the Unist Lubricator system and the SPR-2000™ fluid controller in applying lubricant for metal forming.

View course
Carnaudmetalbox 5500 Series (CMB) Canmaker Technical Manual Carnaudmetalbox 5500 Series (CMB) Canmaker Technical Manual

This course covers the complete operation, safety, maintenance, and troubleshooting of the Carnaudmetalbox 5500 Series Canmakers, comprising the Bodymaker and the 550 Trimmer. Learners will gain in-depth knowledge of ...

View course
CarnaudMetalbox (CMB) 550 Trimmer Technical Manual CarnaudMetalbox (CMB) 550 Trimmer Technical Manual View course
Perfecto Uncoiler Technical Manual Perfecto Uncoiler Technical Manual

This specialized training course provides comprehensive instruction on the operation, maintenance, and technical mastery of the Perfecto Coil Uncoiler. Designed for operators, technicians, and maintenance personnel, ...

View course
Best Practices in Spray Lacquer Performance Best Practices in Spray Lacquer Performance

In aluminum can making, the spray lacquer process plays a vital role in ensuring product safety and can performance. When a can is produced, its inner surface must be protected with a special coating. This coating, ...

View course
Aluminum Can Making Process and Machinery Aluminum Can Making Process and Machinery

This comprehensive training program provides a step-by-step exploration of the aluminum can manufacturing process, as documented in Ball Corporation’s proprietary systems. Participants will gain knowledge of equipment...

View course
Decorator Basics - Level I Decorator Basics - Level I

Course Description:

This course provides hands-on training for Deco (Decorator) machine operators. It focuses on operating procedures, ink management, print alignment, and maintaining high print quality on cans while...

View course
Advanced Necker Operation - Level III Advanced Necker Operation - Level III View course
Necker Operation Essentials - Level II Necker Operation Essentials - Level II

Description:
This level is for operators with some hands-on experience. It focuses on proper settings, fault identification, and improving production efficiency with a strong focus on quality and safety.

Key Topics:

...
View course
Necker Operator Basics - Level I Necker Operator Basics - Level I

Description:
This course introduces new operators to the Necker machine, its parts, safety requirements, and basic operating procedures. Ideal for fresh staff or helpers transitioning to machine operation.

Key Topics:...

View course
Programmable Logic Controller (Allen Bradley) Programmable Logic Controller (Allen Bradley)

In this course, you will learn the basic concepts of PLC (Programmable Logic Controller). The course covers:

  • What is a PLC and how it works

  • Types of PLCs

  • How to use Studio 5000 software to program Allen...

View course
QMS, Food Safety & GMP – Operational Excellence in Can Manufacturing QMS, Food Safety & GMP – Operational Excellence in Can Manufacturing

This course provides a comprehensive understanding of Quality Management System (QMS), Food Safety, and Good Manufacturing Practices (GMP) in beverage can manufacturing. It explains the difference between QA and QC, ...

View course
Integrated Total Quality Management (ITQ) – Strategic Leadership & Operational Excellence Integrated Total Quality Management (ITQ) – Strategic Leadership & Operational Excellence

This course provides a strategic understanding of Integrated Total Quality (ITQ) as a management philosophy for achieving zero defects, high customer satisfaction, and sustainable profitability. It focuses on aligning...

View course
Total Productive Maintenance (TPM) – Driving Operational Excellence Total Productive Maintenance (TPM) – Driving Operational Excellence

This course provides a comprehensive understanding of Total Productive Maintenance (TPM), a proactive approach to maximizing equipment effectiveness by involving all employees. It covers TPM principles, history, and ...

View course
Six Sigma (Basics & Process Capability) Six Sigma (Basics & Process Capability)

This course provides a comprehensive introduction to the fundamental principles of Six Sigma and the critical concept of Process Capability. Designed for professionals seeking to understand how to reduce variation and...

View course
Aluminum Coil Handling Foundation & Coil Specification Aluminum Coil Handling Foundation & Coil Specification

This course covers the fundamentals of aluminum coil handling used in beverage can manufacturing. It explains alloy 3104-H19 properties, coil defects analysis, oxidation causes, handling damages, and the importance of...

View course
Apprentice Foundation Program – Two-Piece Aluminum Can Manufacturing Apprentice Foundation Program – Two-Piece Aluminum Can Manufacturing

This course has designed to provide new apprentices with a strong foundation in two-piece aluminum can manufacturing. The course introduces essential concepts of safety, quality, GMP, and production discipline, ...

View course
Kaizen & Lean Enterprise For Process Improvement Kaizen & Lean Enterprise For Process Improvement

This course introduces the principles of Kaizen and Lean Enterprise, focusing on continuous improvement, waste reduction, and process optimization. Participants will learn practical tools to streamline workflows, ...

View course
Awareness Session on ISO 9001, 22000 & 45001 Awareness Session on ISO 9001, 22000 & 45001

This awareness session provided a basic understanding of ISO 9001, ISO 22000, and ISO 45001, focusing on quality management, food safety, and occupational health & safety. Participants learned the key requirements, ...

View course
Spoilage Control in Production Line Spoilage Control in Production Line

This course for your evaluation of physical training conducted on title of spoilage control

View course
Bodymaker Can Defects: Identification & Sequential Solutions Bodymaker Can Defects: Identification & Sequential Solutions

This course is for your assessment of physical training of quality defects in can due to body maker. 

View course
Mastering the LMS - Course Creation for Teachers Mastering the LMS - Course Creation for Teachers

Welcome, teachers! This course is designed to equip you with the essential skills to effectively create, manage, and deliver engaging online courses using PABC LMS. By the end of this training, you will be proficient ...

View course
فورک لفٹ سیف آپریشن اینڈ اویئرنیس ٹریننگ فورک لفٹ سیف آپریشن اینڈ اویئرنیس ٹریننگ

یہ کورس فیکٹری، ویئر ہاؤس اور صنعتی ماحول میں کام کرنے والے فورک لفٹ آپریٹرز، ہیلپرز اور متعلقہ اسٹاف کے لیے تیار کیا گیا ہے۔ اس کورس میں فورک لفٹ کی محفوظ آپریشن، لوڈ ہینڈلنگ، روزانہ معائنہ، حفاظتی اصول، پیدل چلنے ...

View course
Plant Safety Essentials: Protecting People & Processes Plant Safety Essentials: Protecting People & Processes

This course gives plant staff the basic knowledge and tools to stay safe at work. It covers common hazards, safe practices, and how to handle emergencies. Focus is on building a strong safety culture and preventing ...

View course
No courses match your search.

Site announcements

IOSH Training Managing Safely

by PABC LMS Administrator -

At Pakistan Aluminium Beverage Cans Limited (PABC), we believe that investing in our people is the key to achieving operational excellence and maintaining a world-class safety culture.

This IOSH Onsite Training Program marks another step in our commitment to equipping employees with the knowledge and skills required to identify risks, promote safe work practices, and contribute to a safer workplace for everyone.

At PABC, safety is more than a requirement—it is a core value that drives performance, protects our people, and helps us stay ahead by adopting best-in-class industry practices.

"When organizations invest in their people, safety becomes a culture and excellence becomes a habit."

Iosh.png

Appreciation for Trainers and Trainees

by PABC LMS Administrator -

On 02‑12‑2025, we held a ceremony to recognise the trainers and team members who have been driving our recent capability‑building sessions. Certificates of appreciation were awarded to all trainers for their commitment and the quality of delivery, with special awards to Huzaifa Zahid (Decorator team) and Muhammad Faizan (Front End team) as top performers in the assessments.

Certificates were presented by our Head of HR, Head of Manufacturing, Plant Manager and Engineering Manager, and the recognition created a strong lift in motivation across the group. The trainers and trainees left feeling valued and encouraged to keep building skills and supporting our journey towards operational excellence and shared goals

Back End Maintenance Training

by PABC LMS Administrator -

On 21‑11‑2025, our Back End team completed a focused training on daily, weekly, monthly and annual preventive maintenance for the Necker and Flanger machines. The session covered critical checks, lubrication points and change‑over care needed to keep these assets stable and safe, while minimizing unplanned stoppages. This hands‑on training strengthens the team’s ownership of equipment health and supports more reliable performance in the coming production runs.

Older topics...